Service difficulty report · Magneto · Cessna 152

Difficulty date
September 20, 2013
Submitted
September 20, 2013
Operation
General aviation
Aircraft
N95539
Make and model
Cessna 152
Aircraft serial
15285917
Aircraft time
13,600 hours
Engine
Lyc O235N2C
Engine time
141 hours
Part
Magneto
Part number
4381
Part serial
13031087
Condition
Defective
Location
Engine
Part time
141 hours
Stage of operation
TX
How discovered
O
Nature of condition
O
Precautionary procedure
D

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING MAG CHECK, AT PREFLIGHT RUN UP. FOUND CONTACTS INTERMITTENT WHEN TIMING LIGHT USED TO CONFIRM TIMING, REMOVED AND OPENED MAG FOR INSPECTION. FOUND BEARING CAP ASSY LOOSE IN CASE WHICH ALSO LED TO ROTOR SHAFT EXHIBITING EXCESSIVE PLAY AND END CLEARANCE. THE INTERNALS OF THE MAGNETO WERE COATED WITH FINE DUST, BELIEVED TO BE ALUMINIUM POWDER. THE BEARING CAP DOUBLES AS THE MOUNTING FOR THE CONTACTS SO THE LOOSE CONDITION LEAD TO ERRATIC CONTACT OPERATION AND LIKELY VARIABLE MAGNETO TIMING WHILE ENGINE RUNNING.

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