Service difficulty report · Seal · Bell 407

Difficulty date
December 28, 2015
Submitted
January 20, 2016
Operation
General aviation
Aircraft
N406TD
Make and model
Bell 407
Aircraft serial
53743
Aircraft time
4,854 hours
Engine
Allsn 250C47B
Engine time
5,639 hours, 5,167 cycles
Part
Seal
Part number
406340104101
Condition
Deteriorated
Location
Engine Pto Shaft
Stage of operation
CR
How discovered
O
Nature of condition
K, J
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

NOTICED LOSS OF TORQUE METER INDICATION AND FLUCTUATING TRANSMISSION OIL PRESSURE. TURNED BACK, TO RETURN TO PIER. ENGINE CHIP LIGHT CAME ON, WHILE LANDING ON THE PIER TRANSMISSION OIL PRESSURE LOW LIGHT CAME ON.AT ARRIVAL, NOTICED OIL UNDER ACFT, BELOW THE BAGGAGE COMPARTMENT AND OIL DOWN THE SIDE OF THE ACFT AND TAILBOOM. REMOVED THE OIL COOLER COWLING AND FOUND THE SEAMS OF THE ENGINE OIL TANK SPLIT. ABOUT A PINT OF OIL LT IN THE TANK. REMOVED THE ENGINE CHIP DETECTORS AND FOUND MINOR METAL ON THE LOWER DETECTOR, BUT MAJOR ACCUMULATION ON THE UPPER. THE CEFA OIL FILTER BYPASS BUTTON IS EXTENDED. ROTATION OF MAIN DRIVESHAFT PRODUCES GRINDING NOISE FROM TURBINE. MAIN TRANSMISSION, NO OIL SHOWING IN SIGHT GLASS. ALL CHIP DETECTORS ARE CLEAN. ENGINE REMOVAL REPORT; NG, TURNING THE COMPRESSOR IMPELLER WAS DIFFICULT AND FELT ROUGH. NP, TURNING THE PTO GEAR PRODUCED NOISE FROM THE TURBINE SECTION. BOROSCOPE INSPECTION OF THE NR 8 BEARING SHOWED INDICATIONS OF BEARING FAILURE. PTO SEALS APPEARED TO BE INTACT. ENGINE DISASSEMBLY SHOWED THAT THE DOUBLE LIP SEAL, AFT, HAD FAILED, THAT ALLOWED TRANSMISSION OIL TO ENTER THE ENGINE OIL SYSTEM. EXCESS OIL WAS UNABLE TO RETURN TO THE ENGINE CAUSING THE ENGINE OIL TANK TO OVER PRESSURIZE AND BURST AT ITS SEAM, EMPTYING THE TANK OF ITS OIL. LACK OF OIL TO THE ENGINE DESTROYED THE TURBINE SECTION BEARINGS CAUSING THE ENGINE CHIP LIGHT.

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