Service difficulty report · Crosstube · Bell 205A1

Difficulty date
January 25, 2016
Submitted
January 26, 2016
Operation
Air carrier
Aircraft
N28HJ
Make and model
Bell 205A1
Aircraft serial
30006
Aircraft time
31,758 hours
Part
Crosstube
Part number
D205596105
Part serial
B39355
Condition
Cracked
Location
Mlg
Part time
2,323 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING ROUTINE WINTER MAINTENANCE, AN INSPECTION OF THE LANDING GEAR CROSSTUBES WERE ACCOMPLISHED IAW THE MFG 300 HOUR INSPECTION. ONE OF THE SADDLES FOR THE ATTACHMENT OF SKID GEAR TO THE FUSELAGE WAS FOUND DEBONDED ON THE CROSSTUBE. ICA INSTRUCTIONS CALL FOR REMOVING THE SADDLE AND REBONDING AND RECLAMPING THE SADDLE TO THE CROSSTUBE. THE SADDLE WAS REMOVED AND A CRACK WAS FOUND IN THE CROSSTUBE IN THE AREA OF THE OF THE INBD CLAMP. THE CRACK PROGRESSED FROM THE TOP OF THE CROSSTUBE DOWNWARD AND WAS NOT VISIBLE AS IT PROGRESSED UNDERNEATH THE ATTACHMENT CLAMP. THE 2 YEAR INSPECTION CALLS OUT REMOVING THE CLAMPS FOR INSPECTION OF THE CROSSTUBE AND REINSTALLATION OF THE CLAMPS. THE CRACK WOULD HAVE BEEN VISIBLE AT THIS TIME. THE 2 YEAR INSPECTION WAS CARRIED OUT FEBRUARY OF 2015 AND NO DISCREPANCIES WERE NOTED AT THE TIME. THE CRACK WAS ONLY DISCOVERED DUE TO THE FACT THE SADDLE HAD COME LOOSE AND REQUIRED REBONDING.

More about the Bell 205A-1