Service difficulty report · Piston · Cessna 402C

Difficulty date
October 22, 2016
Submitted
October 26, 2016
Operation
Air carrier
Aircraft
N290CA
Make and model
Cessna 402C
Aircraft serial
402C0297
Aircraft time
25,836 hours, 10,106 cycles
Engine
Cont TSIO520VB
Part
Piston
Condition
Damaged
Location
Nr 5 Cylinder
Component
Engine · Cont · TSIO520VB
Component part number
TSIO520VB
Stage of operation
CL
How discovered
O
Nature of condition
R, Y, Z
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

PILOT REPORTED ON CLIMB OUT, RIGHT ENGINE MANIFOLD PRESSURE DROPPED, COINCIDED WITH ROUGHNESS FOLLOWED SHORTLY AFTER BY ENGINE FAILURE. THE AIRCRAFT LANDED SAFELY WITH NO INJURIES. INSPECTION OF RT ENGINE REVEALED A PRE-IGNITION EVENT WITHIN THE NR 5 CYLINDER CAUSING THE PISTON TO BREAK APART WHICH RESULTED IN SIGNIFICANT METAL CONTAMINATION THROUGHOUT THE ENGINE. WE SUSPECT SPARK PLUG INSULATOR FAILURE. THE ENGINE IS BEING REPLACED; FURTHER DETAILS WILL BE PROVIDED UPON RECEIPT OF ENGINE TEAR-DOWN RESULTS.

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