Service difficulty report · Spar · Cessna 402C

Difficulty date
October 1, 2020
Submitted
October 5, 2020
Operation
Air carrier
Aircraft
N810BW
Make and model
Cessna 402C
Aircraft serial
402C279
Aircraft time
22,360 hours, 11,903 cycles
System (JASC)
5711 · Wing Spar
Part
Spar
Part number
51220365
Condition
Cracked
Location
Lt Wing
Part time
22,360 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

UPON REMOVAL OF LT WING TRAILING EDGE RIB ASSEMBLY PART NUMBER 5122053-35, A CRACK WAS IDENTIFIED AT AFT INBOARD WING SPAR ASSEMBLY. THE DAMAGE IS LOCATED AT LT WS 103.29 AND IS NOT VISIBLE WITH RIB ASSEMBLY INSTALLED. THE LT INBOARD SPAR ASSEMBLY PART NUMBER 5122036-5 WEB IS CRACKED APPROXIMATELY 2.75 INCHES FROM BOTTOM EDGE AND BOTH LOWER SPAR CAP SPLICE ANGLES ARE FAILED. WE BELIEVE THE CRACKS STARTED ON THE SPAR CAP SPLICE MEMBERS (STARTED ON AFT SIDE SPLICE MEMBER) AND ONCE FAILED THE WEB BEGAN TO FAIL. AS AN IMMEDIATE RESULT OF THIS FINDING, THE OPERATOR DEVELOPED AND IMPLEMENTED A DETAILED VISUAL INSPECTION OF THIS AREA USING A VIDEO SCOPE. NO ADDITIONAL FINDINGS WERE FOUND AT ANY OF THE OPERATORS 76 AIRCRAFT. THE OPERATOR WILL CONTINUE THIS INSPECTION AT 60 HOUR INTERVALS WHILE THEY WORK TO DEVELOP A PRACTICAL NDT TECHNIQUE. THE OEM DESCRIBES THIS AREA AND NON-DESTRUCTIVE INSPECTION TECHNIQUE AS SID 57-10-19. THIS INSPECTION IS FOUND TO BE IMPRACTICAL AS THE AREA IS INACCESSIBLE WITHOUT COMPLEX DISASSEMBLY OF STRUCTURE. THE DAMAGED STRUCTURE WILL BE REPAIRED WITH OEM PARTS AND GUIDANCE.

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