Service difficulty report · Rivet · Lear 35A

Difficulty date
September 22, 2003
Submitted
October 1, 2003
Operation
Air carrier
Aircraft
N498JR
Make and model
Lear 35A
Aircraft serial
498
System (JASC)
1430 · Fasteners
Part
Rivet
Part number
MS20426AD3
Condition
Failed
Location
Wingtip Tank
Part time
7,603 hours
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

RIVETS UNDERNEATH WING TIP TANK ACCESS PANEL FAILED. THESE MS426AD3 RIVETS SECURE SEALED NUTPLATES THAT HOLD THE ACCESS PANEL ATTACHMENT SCREWS. DURING THE MANUFACTURING PROCESS, THESE RIVETS WERE SHAVED FLUSH WITH THE ACCESS PANEL RECESS ON THE TIP TANK AND SOME WERE SHAVED TO THE POINT WHERE THE IDENTIFYING MARK ON THE RIVET (DIMPLE) IS GONE. CORROSION WAS FOUND UNDER THE FAILED NUTPLATES AS WELL. DEFECT FOUND ON SCHEDULED INSPECTION. INSPECT FOR FAILED FASTENERS AND REPAIR AS REQUIRED (WITHIN 25 FLIGHT HOURS). LOSS OF CONTROL OF AIRCRAFT POSSIBLE DUE TO FUEL LOSS AND/OR DRAG FROM LOOSE PANEL.

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