Service difficulty report · Skin · Doug DC862

Difficulty date
November 4, 2006
Submitted
December 18, 2006
Operation
Air carrier
Aircraft
N799AL
Make and model
Doug DC862
Aircraft serial
45922
Aircraft time
79,389 hours, 24,481 cycles
System (JASC)
5751 · Ailerons
Part
Skin
Condition
Misrepaired
Location
Zone 500
Part time
79,389 hours, 24,481 cycles
Stage of operation
IN
How discovered
V
Nature of condition
W
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING ROUTINE C CHECK INSPECTION, FOUND LEFT OUTBOARD AILERON LOWER SKIN HAS IMPROPER FASTENERS FROM STATION XA620.000 TO STATION XA722.000. REMOVED IMPROPER FASTENERS AND DAMAGED SKIN. FABRICATED NEW SKIN AND BONDED DOUBLER. BONDED BOTH PARTS WITH HYSOL. CLEANED, TREATED AND PRIMED AREA AND INTERNAL SURFACE. APPLIED SEALANT TO FAYING SURFACE. INSTALLED PANEL PLATING, DC8 SRM 51-1-21, DC8 SRM 57-8-1 FIG 4 PAGE 9, DC8 SRM 57-1-0, PAGE 1, DC8 SRM 57-8-1 FIG 4 PAGE 9 ITEMS "E" AND "L", DC8 SRM 51-1-9, DC8 SRM 51-1-8B, AND DC8 SRM 51-1-11.

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