Service difficulty report · Wheel · Amd FALCON10

Difficulty date
September 27, 2001
Submitted
October 18, 2001
Operation
Air carrier
Aircraft
N720DF
Make and model
Amd FALCON10
Aircraft serial
26
Part
Wheel
Part number
5000425
Part serial
AUG75583
Condition
Cracked
Location
Mlg
Part time
2,495 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DISASSEMBLED WHEEL TO INSPECT AFTER A CRACK WAS NOTED IN THE OUTBOARD WHEEL HALF. REMOVAL OF PAINT REVEALED A CRACK RADIATING FROM A LIGHTENING HOLE INWARD TOWARD THE BEARING RACE AT A 45 DEGREE ANGLE AND ABOUT 1.5 INCHES IN LENGTH. FURTHER INVESTIGATION REVEALED THAT A PERMANENT WEIGHT HAD BEEN REMOVED FROM THE INBOARD WHEEL HALF AND REPLACED IT WITH 5 LARGE AREA WASHERS AND AN INCORRECT RETAINING BOLT. THE BOLT IS TOO LONG AND CONTACTS THE OUTBOARD WHEEL HALF AFTER ASSEMBLY. TORQUEING OF THE WHEEL BOLTS DURING ASSEMBLY CREATED A STRESS POINT RESULTING IN A CRACK.