Service difficulty report · Mount Flange · Lear 60LEAR

Difficulty date
May 3, 2013
Submitted
May 3, 2013
Operation
General aviation
Filed by
JGVR194F
Duncan Aviation Inc
Aircraft
N606L
Make and model
Lear 60LEAR
Aircraft serial
020
Aircraft time
6,906 hours, 4,998 cycles
Part
Mount Flange
Part number
60881077
Condition
Cracked
Location
Fs 85.23
Part time
6,906 hours, 4,998 cycles
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING A PHASE A/B INSPECTION, FOUND THE FWD MOUNT OTBD FLANGE TO BE CRACKED APPROX 50 PERCENT ACROSS FOR THE INSTALLED (QTY 2) UNS-1B PLUS NCU'S IN THE LT AFT NOSE AVIONICS BAY AT BS 85.23. NCU'S ARE EXPOSED WHEN THE LT AFT NOSE AVIONICS BAY DOOR IS OPENED AND THE OTBD END OF THE FWD MOUNT IS NOT WELL SUPPORTED. SUSPECT DURING PRIOR MX EXTRA WEIGHT WAS APPLIED TO NCU'S, THUS CAUSING THE OTBD END OF THE MOUNT FLANGE TO BEND/CRACK. IF THIS FLANGE WOULD CRACK COMPLETELY, THE NCU'S WOULD LOOSE SIGNIFICANT SUPPORT ON THE FORWARD END. DURING TURBULANCE THE NCU'S COULD BECOME LOOSE IN FLIGHT. THE NCU'S ARE MOUNTED ABOVE AN OXYGEN BOTTLE WHICH COULD ALSO BECOME DAMAGED IF THIS WERE TO OCCUR. A C/A WOULD BE TO ADD ADDITIONAL SUPPORT FOR THE OTBD END OF THIS FORWARD MOUNT FLANGE FOR THE NCU'S WHEN NCU'S ARE MOUNTED IN THE LT AFT NOSE AVIONICS BAY AREA.