Service difficulty report · Duct · Gulstm G100

Difficulty date
June 23, 2015
Submitted
June 23, 2015
Operation
General aviation
Aircraft
N100AK
Make and model
Gulstm G100
Aircraft serial
153
Aircraft time
2,738 hours, 1,028 cycles
Engine
Hnywl TFE73140R
Engine time
2,738 hours, 1,028 cycles
Part
Duct
Part number
SBJ10532507
Part serial
NSN
Condition
Mismanufactured
Location
Bleed Air
Part time
2,738 hours, 1,028 cycles
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING ROUTINE ENGINE WORK, FOUND THE NR 2 ENGINE HP BLEED AIR DUCT ASSY 90 DEGREE CONNECTION, PN SBJ10531-505, WITH A BLOWN GASKET, PN BA7684, BY VISUAL INSPECTION. EVIDENCE OF BLEED AIR LEAK STREAKS FOUND ON THE BYPASS DUCT. THE EFFECTED PARTS IDENTICAL IAW THE ACFT IPC'S. FOR THE ACFT MFG ISSUED SB 150-71-154 "POWERPLANT -ENGINE HIGH PRESSURE (HP) AIR DUCT ASSEMBLY, SBJ10532-507, MISMATCH". THERE IS NO SUCH SB FOR THE AIRCRAFT. RECOMMEND THIS CONNECTION BE REQUIRED TO BE DISASSEMBLED FOR AN INSPECTION OF THE STANDPIPE LENGTH OF THE INNER DUCT IAW THE GUIDANCE OF SB 150-71-154, AS NO PUBLISHED DATA IS CURRENTLY AVAILABLE THIS AIRCRAFT. ALSO NEED TO CHECK FLATNESS OF THE MATING SURFACE OF THE 90 DEGREE CONNECTION AS AN EXTENDED STANDPIPE MAY CAUSE THE MOUNTING FLANGE TO HAVE BOWED, PREVENTING A GOOD GASKET CRUSH SEAL. IN ADDITION, THE GASKETS ARE MADE OF FRAGILE MATERIAL AND CAN BE EASILY FRACTURED, POTENTIALLY INDUCING A PREMATURE FAILURE. VISUAL INSPECTION OF THE GASKETS SHOULD BE MADE PRIOR TO INSTALLATION/ASSEMBLY. THERE ARE ALSO NO SPECIFIED TORQUE VALUES PUBLISHED FOR THE MOUNT BOLTS OF THIS CONNECTION TO CONFIRM ADEQUATE CRUSH SEAL OF THE GASKETS. THIS ENGINE APPROXIMATELY 251.4 HRS OUT OF MPI.