Service difficulty report · Cooling Duct · Jetair JETSTM4101

Difficulty date
July 11, 2013
Submitted
July 19, 2013
Operation
General aviation
Aircraft
N307UE
Make and model
Jetair JETSTM4101
Aircraft serial
41021
Part
Cooling Duct
Part number
14121005405
Condition
Cracked
Location
Zone 100
Stage of operation
CL
How discovered
V
Nature of condition
S
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

PILOT REPORTED THAT THE CABIN ALTITUDE WAS 12,000 FT AT 20,000 FT, CABIN ALTITUDE CONTINUED TO CLIMB ALONGSIDE THE ACFT, AND THE LT FLOW CONTROL VALVE (FCV) ON THE AIR CONDITIONING (AC) CONTROL PANEL WAS UNRESPONSIVE TO INPUTS. TROUBLESHOT AND FOUND THE COMPOSITE DUCT ASSY THAT CONNECTS THE LT COLD AIR UNIT (CAU) TURBINE OUTLET TO THE LT WATER SEPARATOR HAD A SMOOTH 3 TO 4 INCH CRACK. AS A RESULT, THE AMOUNT OF CONDITIONED AIR ENTERING THE CABIN DISTRIBUTION SYS WAS SIGNIFICANTLY REDUCED PREVENTING THE AIRCRAFT FROM PRESSURIZING COMPLETELY. FURTHERMORE, THIS FINDING VALIDATES THE FACT THAT THE FLIGHT CREW IDENTIFIED THE LT FCV AS UNRESPONSIVE. THE FCV CONTROLS THE AIRFLOW THROUGH THE PRESSURE-REGULATOR SHUTOFF VALVE (PSROV) THAT PROVIDES THE REQUIRED AIRFLOW TO THE AC PACKS (HEAT EXCHANGER & CAU). MAXIMUM FLOW ON THE FCV SIMPLY RESULTED IN AN INCREASE IN THE AMOUNT OF CONDITIONED AIR ESCAPING THROUGH THE CRACKED DUCT ASSY.