Service difficulty report · Bevel Gear · Stolam RC3

Difficulty date
May 5, 2015
Submitted
May 6, 2015
Operation
General aviation
Aircraft
N6381K
Make and model
Stolam RC3
Aircraft serial
610
Aircraft time
800 hours
Engine
Frnkln 6A8215B8F
Engine time
7 hours
Propeller
Hartzl HC12X202
Part
Bevel Gear
Condition
Broken
Location
Governor Drive
Part time
7 hours
Stage of operation
TX
How discovered
C
Nature of condition
G, R
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

THIS ENGINE BOTTOM END, SUMP AND ACCESSORY HOUSING WERE O/H IAW MM 60294-7, THE ACFT WAS FLOWN 6.5 HRS WHEN THE GOVERNOR DRIVE GEARS FAILED. THE ENGINE WAS REMOVED AND RETURNED TO PREMIER AIRCRAFT FOR REPAIR. THE ENGINE WAS RE-INSTALLED AND WAS GROUND RUN ONLY FOR A TOTAL OF 0.65 HRS WHEN THE GOVERNOR DRIVE GEARS FAILED FOR A SECOND TIME. THE PROP AND THE GOVERNOR HAD 6.5 HRS TTSMOH. THE FIRST FAILURE WAS DESCRIBED AS A IMPROPER GOVERNOR INSTALLATION WITH THE GOVERNOR INSTALLED WITHOUT THE DRIVE COUPLING SPLINES ENGAGED WHICH IS NOT POSSIBLE DUE TO THE LENGTH OF THE MOUNTING STUDS; THE MOUNTING NUTS CANNOT BE INSTALLED WITHOUT THE SPLINES ENGAGED DUE THE FACT THAT IF THE SPLINES WERE NOT ENGAGED THE STUDS WOULD NOT PROTRUDE THROUGH THE GOVERNOR MOUNT BASE AND THE SECURING NUT COULD BE INSTALLED. THE MFG REVERSING PROPELLER GOES TO COARSE PITCH WITH THE LOSS OF THE GOVERNOR OIL PRESSURE; WITH THE PROPELLER IN COARSE PITCH LEVEL FLIGHT CANNOT BE SUSTAINED. BOTH OF THESE FAILURES HAPPENED ON THE GROUND. HAD IT HAPPENED IN THE AIR THERE WOULD HAVE BEEN A FORCED LANDING AND A GOOD POSSIBILITY OF A SERIOUS CRASH. THE CAUSE NEEDS TO BE DETERMINED.