Service difficulty report · Crankshaft · Mooney M20J

Difficulty date
June 27, 2017
Submitted
June 27, 2017
Operation
General aviation
Aircraft
N1021K
Make and model
Mooney M20J
Aircraft serial
243104
Engine
Lyc IO360A3B6D
Engine time
3,308 hours
Part
Crankshaft
Part number
LW17222
Part serial
V17681
Condition
Broken
Location
Engine
Part time
3,308 hours
Stage of operation
UK
How discovered
O
Nature of condition
Z
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

VERY LOUD POUNDING SOUND FROM THE CRANKCASE WHEN RUNNING. FOUND LARGE AMOUNTS OF FERROUS AND NON-FERROUS MATERIAL IN THE OIL FILTER, METAL AT THE SCREEN TO THE GOVERNOR, AND LARGE CHUNKS OF METAL IN THE OIL SUCTION SCREEN. ENGINE WAS REMOVED FROM THE AIRCRAFT AND DELIVERED TO REPAIR STATION FOR INSPECTION AND REPAIR. THE LARGE CHUNKS WHICH HAD BEEN FOUND IN THE OIL SUCTION SCREEN WERE VISUALLY INSPECTED AND DETERMINED TO BE FROM A LIFTER BODY AND CRANKSHAFT BLADE BUSHING. UPON REMOVAL OF THE SUMP A PIECE OF THE CRANKSHAFT COUNTERWEIGHT BLADE LOBE WAS FOUND. REMOVED THE NR 3 CYLINDER AND FOUND THE LOBE WAS MISSING FROM A CRANKSHAFT COUNTERWEIGHT BLADE FOR THE LEADING EDGE SIDE OF A COUNTERWEIGHT. THE COUNTERWEIGHT LEADING EDGE WAS LIFTING AND CONTACTING THE CAMSHAFT. NO FURTHER DISASSEMBLY OR EVALUATION WAS ACCOMPLISHED.

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