SDR K2DA53101

Service difficulty report · Transmission · Bell 407

Difficulty date
March 11, 2020
Submitted
November 14, 2020
Operation
Air carrier
Aircraft
N808PH
Make and model
Bell 407
Aircraft serial
53101
Aircraft time
6,913 hours
Engine
Allsn 250C47B
Engine time
14,624 hours
Part
Transmission
Part number
407040006115
Part serial
A850
Condition
Making Metal
Location
Main Rotor
Part time
6,127 hours
Stage of operation
CR
How discovered
O
Nature of condition
J
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

SHORTLY AFTER TAKEOFF THE MAIN ROTOR TRANSMISSION CHIP LIGHT ILLUMINATED. THE AIRCRAFT TURNED AROUND AND LANDED BACK AT THE AIRPORT & MX WAS DISPATCHED TO THE AIRCRAFT. UPON INSPECTION OF THE MAIN ROTOR TRANSMISSION CHIP DETECTORS, MAINTENANCE PERSONNEL FOUND LARGE CHUNKS OF METAL THAT WERE OUT OF LIMITS. THE MAIN ROTOR TRANSMISSION ONLY HAD 1185.1 HOURS TSO. BELL HAS RATED THESE TRANSMISSIONS TO A 5000 HOUR TBO. THE MAIN ROTOR TRANSMISSION WAS REPLACED WITH A SERVICEABLE UNIT AND THE AIRCRAFT WAS RETURNED TO SERVICE WITH NO OTHER DISCREPANCIES NOTED AND NO OTHER ISSUES.

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