Service difficulty report · Bracket · Dhav DHC7102

Difficulty date
March 25, 2019
Submitted
April 8, 2019
Operation
General aviation
Aircraft
N158CL
Make and model
Dhav DHC7102
Aircraft serial
58
Aircraft time
44,705 hours, 38,375 cycles
Part
Bracket
Part number
72710311055
Condition
Cracked
Location
Rudder Pedal
Part time
44,705 hours, 38,375 cycles
Component
Rudder Control · Dhav
Component part number
72710086001
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

RUDDER CONTROL BRACKET ASSEMBLY P/N: 72710086-001 CRACKED AT PILOT'S RUDDER PEDAL'S ADJUSTMENT MECHANISM ASSEMBLY P/N 72710311-055. THE BRACKET APPEARS TO HAVE MATERIAL FATIGUE AT THE INBD ANGLE RUN-OUT OF THIS MACHINED PART. CRACK IS LOCATED IN THE RADII OF THE LAND AREA AND THE START OF THE 90 DEGREE VERTICAL FLANGE. CAUSE IS DETERMINED TO BE FROM THE FWD AND AFT MOVEMENT OF THE PILOT'S RUDDER PEDAL'S ADJUSTMENT MECHANISM ASSEMBLY. THE PILOT'S RUDDER PEDAL'S ADJUSTMENT MECHANISM IS SUPPORTED BY TWO SIMILAR BRACKETS; UPPER BRACKET P/N: 72710085-001 AND LOWER BRACKET P/N: 72710087-005 WHICH, IS MUCH MORE ROBUST AND SUPPORTED BY BRACKET P/N: 72710088-101. ALL THREE ARE ATTACHED TO FS X147.0 HOWEVER, UPPER BRACKET P/N: 72710086-001 IS ATTACHED BY TWO BOLTS AT X147.0 AND A SINGLE BOLT AT THE RUDDER PEDAL'S ADJUSTMENT MECHANISM, CREATING A WORKING MOMENT WITH FWD AND AFT ADJUSTMENTS. FURTHER INVESTIGATION OF OTHER A/C, THIS BRACKET ASSEMBLY P/N 72710086-001 AS CRACKED AT THE SAME LOCATION. ALL 3 AIRCRAFT WERE REMOVED FROM SERVICE AT OUR CUSTOMER LOCATION UNTIL COMPLETION OF INSPECTION OF ALL COMPONENTS AND NEW 72710086-001 BRACKETS WERE INSTALLED.