Service difficulty report · Impulse Coupling · Piper PA28180

Difficulty date
October 15, 2014
Submitted
October 15, 2014
Operation
General aviation
Aircraft
N5171L
Make and model
Piper PA28180
Aircraft serial
284457
Engine
Lyc O360*
Part
Impulse Coupling
Part number
M3529
Condition
Cracked
Location
Magneto
Part time
1,000 hours
Component
Magneto · Slick · 4373
Component part number
4373
Stage of operation
IN
How discovered
M
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING ROUTINE 500 HOUR INSPECTION, DISCOVERED IMPULSE COUPLING CRACKED AT FULL ADVANCE STOP ON FLYWEIGHT BASE PLATE. CRACKS DETECTED USING MAGNETIC PARTICLE NDT METHOD. HAVE SEEN THIS SAME ISSUE WITH MANY OTHER MAGNETOS. CRACKS APPEAR TO BE ORIGINATING FROM A SHARP CORNERED FEATURE OF THE BASE PLATE. RECOMMEND DESIGN CHANGE TO INCLUDE A SMALL RADIUS IN THAT CORNER TO REDUCE STRESS RISER/CRACKING ISSUES.

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