Service difficulty report · Impulse Coupling · Cessna 172P

Difficulty date
December 2, 2014
Submitted
December 2, 2014
Operation
General aviation
Aircraft
N9815L
Make and model
Cessna 172P
Aircraft serial
17276618
Engine
Lyc O320*
Part
Impulse Coupling
Part number
M3163
Condition
Cracked
Location
Magneto
Part time
1,000 hours
Component
Magneto · Slick · 4371
Component part number
4371
Stage of operation
IN
How discovered
M
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING PERFORMANCE OF MAGNETO "500 HOUR INSPECTION", IMPULSE COUPLING WAS FOUND TO BE CRACKED AT THE TAPER SEAT AND AT BOTH AXLE RIVET LOCATIONS ON BASE PLATE OF IMPULSE COUPLING ASSY. HAVE SEEN A VERY LARGE PERCENTAGE OF IMPULSE COUPLINGS DEVELOPE CRACKS IN SERVICE. CRACKS WERE VISIBLE USING MAGNETIC PARTICLE INSPECTION NDT METHOD. RECOMMEND A MATERIAL/DESIGN CHANGE TO IMPROVE RELIABILITY OF IMPULSE COUPLINGS ON MAGS.

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