Service difficulty report · Clutch · Robsin R22BETA

Difficulty date
April 5, 2013
Submitted
April 10, 2013
Operation
General aviation
Aircraft
N7529Z
Make and model
Robsin R22BETA
Aircraft serial
3628
Aircraft time
5,828 hours
Engine
Lyc O360J2A
Engine time
5,798 hours
Part
Clutch
Part number
A0182
Part serial
9520
Condition
Destroyed
Location
Main Rotor
Part time
1,428 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING A PREFLIGHT INSPECTION, PILOTS NOTICED THE FREEWHEELING UNIT WAS ROUGH WHILE THEY WERE CHECKING FOR ROUGHNESS IAW THE PREFLIGHT CHECK LIST. THEY NOTIFIED OUR MX DEPARTMENT, UPON INSPECTION BY THE MECHANIC WHILE TURNING SHEAVE BACKWARDS HE OBSERVED ROUGHNESS IN THE SHEAVE AND THE ROTOR SYS WAS TURNING BACKWARDS AS WELL. THE SHEAVE MOMENTARILY LOCKED UP AND THEN GAVE WAY AT THE SAME TIME PRODUCING A METALLIC SOUND. IAW TECH SUPORT WE RAN THE HELICOPTER UP TO APPROX 30 PERCENT THE CLUTCH ACTUATOR WAS STILL ENGAGING THEN PULLED THE MIXTURE, THE ROTOR SYS SPUN DOWN AND STOPPED WITHIN APPROX 4 REVOLUTIONS. AT THAT POINT WE DECIDED TO DISASSEMBLE THE CLUTCH AND INVESTIGATE THE PROBLEM. IT APPEARS THAT EITHER THE FWD BEARING FAILED AND MATERIAL FROM THE BEARING DISRUPTED THE CLUTCH OR THE CLUTCH FAILED AND DISRUPTED THE BEARING.