Service difficulty report · Pump · Diamon DA40

Difficulty date
December 9, 2011
Submitted
December 9, 2011
Operation
General aviation
Aircraft
N404GA
Make and model
Diamon DA40
Aircraft serial
401063
Aircraft time
507 hours
Part
Pump
Part number
5100009
Condition
Noisy
Location
Fuel System
Part time
194 hours
Stage of operation
CR
How discovered
O
Nature of condition
S
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

PILOTS HAVE BEEN COMPLAINING ABOUT EXCESSIVE NOISE IN THE HEADSETS GENERATED BY THE ELECTRIC FUEL PUMP. AT 104.8 HOURS OF OPERATION PER RECOMMENDATIONS FROM TECH SUPPORT, THE GROUNDS WERE CHECKED AND CLEANED AND A NEW PUMP WAS INSTALLED. THIS SOLVED THE PROBLEM BUT 147 HOURS LATER, THE SAME PROBLEM RE-OCCURED. AGAIN AT THE RECOMMENDATION OF TECH SUPPORT, THE SAME ACTIONS WERE TAKEN, GROUNDS CLEANED AND NEW PUMP INSTALLED. THIS, AS BEFORE, SOLVED THE PROBLEM BUT 60.8 HOURS LATER THE PROBLEM OCCURED AGAIN. ONCE AGAIN, THE GROUNDS WERE CLEANED AND A NEW PUMP WAS INSTALLED. THIS ONE LASTED FOR 194 HOURS AND ONCE AGAIN AT THE RECOMMENDATION OF TECH SUPPORT A OVERHAULED PUMP WAS INSTALLED AND THE GROUNDS WERE CLEANED. DURING TROUBLESHOOTING, A FERRITE BEAD WAS INSTALLED OVER THE POWER WIRE AND THE NOISE WAS ELIMINATED BUT SINCE THIS WAS NOT AN APPROVED, INSTALLATION WAS REMOVED. TECH SUPPORT WAS INFORMED OF THIS PROPOSED FIX BUT WOULD/COULD NOT APPROVE THIS. WE CAN ONLY SPECULATE THAT IN TIME, THIS HEADSET NOISE WILL RETURN.

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