Service difficulty report · Flap Track · Cessna 208

Difficulty date
October 19, 2022
Submitted
October 19, 2022
Operation
General aviation
Filed by
LF1R294K
Pilatus Aircraft USA Ltd.
Aircraft
N627EM
Make and model
Cessna 208
Aircraft serial
20800583
Aircraft time
964 hours
Part
Flap Track
Part number
2622275
Condition
Corroded
Location
Zone 500
Part time
964 hours
Stage of operation
IN
How discovered
O
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

OWNER NOTED SOME DETERIORATION ON THE WING FLAP TRACKS. UPON CLOSER INSPECTION, THE TRACKS WERE NOTED TO HAVE SIGNIFICANT CORROSION. REVIEW OF THE CESSNA 208 STRUCTURAL REPAIR MANUAL DETERMINED THAT CORRODED AREA WAS WITH IN LIMITS. CORROSION WAS REMOVED AND THE EXISTING MATERIAL WAS TREATED PER THE SRM. FLAP TRACK ASSEMBLIES ARE ALUMINUM AND DUE TO THE NATURE OF THE DESIGN HAVE UNPAINTED AREAS WHERE THE ROLLERS MOVE. IT IS SUSPECTED THAT CORROSION STARTED IN THE ROLLER AREA AND THEN EXPANDED. WE SUGGEST A CHANGE IN DESIGN OF THE TRACK OR USE OF DIFFERENT MATERIAL TO PREVENT OCCURRENCES IN THE FUTURE.AIRCRAFT SPENDS SIGNIFICANT TIME IN COASTAL AREAS WHICH CONTRIBUTED TO THIS CONDITION.

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