Service difficulty report · Tensioner · Urocop EC130B4

Difficulty date
October 30, 2007
Submitted
August 4, 2008
Operation
Air carrier
Aircraft
N803MH
Make and model
Urocop EC130B4
Aircraft serial
3735
Engine
Tmeca ARRIEL2B1
Part
Tensioner
Part number
5300273
Condition
Cracked
Location
Air Conditioner
Part time
195 hours
Component
Air Conditioner
Component part number
13000031HP
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING COMPRESSOR REPLACEMENT THE COMPRESSOR TENSIONING BRACKET WAS FOUND TO HAVE CRACKED ON ONE OF THE 2 ARMS AND SERVICEABLE REPLACEMENT PART INSTALLED. CLOSE EXAMINATION REVEALED THAT THE PARTS ARM SLOTS HAD BEEN WATER JETTED DURING MFG WHICH LEAVES A ROUGH SLOT SURFACE THAT SEEMS TO BE THE SOURCE OF THE STRESS RISER WHERE THE CRACK DEVELOPED. SUGGEST THAT THE MFG DRESSES AND POLISHES THE WATER JETTED SLOTS TO PREVENT CRACK DEVELOPMENT AND INCREASE MATERIAL THICKNESS TO IMPROVE PART SERVICEABILITY. (K)

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