Service difficulty report · Bellcrank · Cessna 208B

Difficulty date
March 11, 2008
Submitted
July 7, 2008
Operation
Air carrier
Aircraft
N9525B
Make and model
Cessna 208B
Aircraft serial
208B0087
Part
Bellcrank
Part number
26220911
Condition
Corroded
Location
T/E Flap
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING AN INSPECTION OFTHE LEFT WING ON AC, REGISTRATION NUMBER 9525B, SN 208B0087, MAINTENANCE PERSONNEL FOUND THE MOST OB FLAP BELLCRANK (PN 26220911) FROZEN. THE BOLT WAS FROZEN TO THE BUSHING (PN 82614410ON). THIS PREVENTED THE BOLT FROM ROTATING INSIDE THE BUSHINGS AND ELONGATED THE BOLT HOLE THROUGH THE MOUNTING BRACKET ( PN 26221013). THIS GAVE ENOUGH PLAY THAT THE FLAP CABLE, WHEN SELECTED UP, WOULD WRAP AROUND THE BELLCRANK CAUSING THE CABLE TENSION TO INCREASE AND ALSO PUSHED THE CABLE INTO THE TRAILING EDGE RIB IB OF THE MIDDLE FLAP TRACK AT WS 118.00 WHICH FRAYED AND STRETCHED THE CABLE REQUIRING REPLACEMENT. CORROSION WAS SO SEVERE THAT DURING THE PROCESS TO REMOVE THE BELLCRANK, THE BOLT HEAD BROKE OFF. (K)

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