Service difficulty report · Cylinder · Piper PA23250

Difficulty date
November 23, 2004
Submitted
January 20, 2005
Operation
Air carrier
Aircraft
N20AN
Make and model
Piper PA23250
Aircraft serial
274693
Engine
Lyc IO540C4B5
Part
Cylinder
Part number
10532
Condition
Cracked
Location
Rt Eng Nr 5
Part time
964 hours
Stage of operation
TX
How discovered
O
Nature of condition
A
Precautionary procedure
E

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

WHILE PERFORMING AN ENGINE RUN-UP/MAG CHECK, NR 5 CYLINDER ON THE RT ENGINE CRACKED/DISLOCATED AT THE INTERFACE AREA OF THE STEEL BARREL TOP AND ALUMINUM HEAD. THE ENGINE WAS SHUT DOWN AND RESULTANT LOCALIZED FIRE WAS CONTAINED TO THE IMMEDIATE AREA BY THE USE OF THE FIRE EXTINGUISHER. THE CYLINDER PRESENTED NO OBVIOUS FLAWS AT THE MOST RECENT INSPECTION. A POST INCIDENT INSPECTION OF THE AREA FOUND ENGINE BAFFLING INTACT AND CORRECTLY POSITIONED. IT IS SUSPECTED THAT A DEFECT IN THE CYLINDER REPAIR PROCESS (IE: WELDING) ALLOWED AN ABNORMAL STRESS CONCENTRATION TO CAUSE A FAILURE. THE CYLINDER WAS SENT BACK TO THE ENGINE REBUILDER FOR ANALYSIS. (K)

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