Service difficulty report · Throttle Arm · Diamon DA20C1

Difficulty date
January 20, 2023
Submitted
March 8, 2023
Operation
General aviation
Aircraft
N621PC
Make and model
Diamon DA20C1
Aircraft serial
CO508
Aircraft time
4,172 hours
Engine
Cont IO240B
Engine time
32 hours
Propeller
Snsnch W69EK63
Part
Throttle Arm
Part number
6562093
Condition
Worn
Location
Engine Fuel Syst
Part time
32 hours
Component
Throttle And Co · Cont
Component part number
6538981A18
Stage of operation
CR
How discovered
C
Nature of condition
F
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING A DUEL INSTRUCTION FLIGHT, ENGINE BECAME UNRESPONSIVE TO THROTTLE INPUT. THE AIRCRAFT RETURNED TO THE AIRPORT AND LANDED SAFELY. DURING THE SUBSEQUENT INVESTIGATION IT WAS DISCOVERED THE THROTTLE ARM SPLINES APPEARED TO BE WORN/ SHEARD. THE SPLINES ON THE THROTTLE SHAFT AND ARM ARE NOT VERY ROBUST AND DON'T ALWAYS MATCH UP EVEN WHEN NEW. THIS DESIGN RELIES ON TORQUE TO MASH THE SPLINES TOGETHER TO PROVIDE THE FRICTION / MECHANICAL INTERLOCK TO KEEP THE ARM FROM SLIPPING ON THE SHAFT.

More about the Diamon DA20-C1