SDR OG5R092N

Service difficulty report · Fuel Tank · Bbavia 8KCAB

Difficulty date
May 8, 2002
Submitted
May 8, 2002
Operation
General aviation
Make and model
Bbavia 8KCAB
Aircraft time
3,204 hours
Engine
Lyc AEIO360H1A
Engine time
1,925 hours
Propeller
Hartzl HCC2YR4
Part
Fuel Tank
Part number
715371
Condition
Cracked
Location
Fuselage
Part time
390 hours
Stage of operation
IN
How discovered
V
Nature of condition
K
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING ANNUAL INSPECTION A FUEL LEAK WAS NOTED ON THE BOTTOM OF THE LEFT WING BENEATH THE FUEL TANK. UPON MORE DETAILED INSPECTION THE INTERNAL BAFFLING OF THE FUEL TANK WAS FOUND TO BE SEPERATED AND THE TANK TO BE LEAKING FROM ONE OF THE BAFFLE ATTACH WELDS. RESEARCH OF THIS AIRCRAFTS HISTORY REVEALED THAT THIS HAS HAPPENED 3 TIMES PRIOR. THE ORIGINAL TANK WAS REPLACED AT 1728.1 TOTAL TIME, THE NEXT 3 LASTED 396.0, 647.6 AND 390.0 CONCURRENTLY. WE FEEL THAT THE DESIGN OF THE TANK CONTRBUTES TO ITS FAILURES. THE INTERNAL BAFFLE IS WELDED IN THE TANK DIRECTLY UNDER THE CENTER MOUNTING STRAP FOR THE TANK CAUSING A PRELOAD UPON INSTALLATION. DURING USE FOR ACROBATIC FLIGHT THE TANKS CANNOT BE FILLED DUE TO WEIGHT