Service difficulty report · Torque Tube · Cessna 208

Difficulty date
January 30, 2017
Submitted
February 9, 2017
Operation
Air carrier
Aircraft
N1265U
Make and model
Cessna 208
Aircraft serial
20800375
Aircraft time
2,206 hours, 4,646 cycles
Part
Torque Tube
Part number
26330665
Part serial
NONE
Condition
Corroded
Location
Rudder
Part time
2,206 hours, 4,646 cycles
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING A ROUTINE ANNUAL INSPECTION, THE RUDDER TORQUE TUBE WAS FOUND TO HAVE CORROSION ON MULTIPLE AREAS INSIDE THE RUDDER. RUDDER TORQUE TUBE CORROSION IS ADDRESSED IN CAB06-2, BUT THERE ARE 2 PROBLEMS WITH THAT CAB. FIRST, THERE IS NO INSTRUCTION IN THE CAB (OR IN THE CURRENT REVISION OF THE CESSNA MAINTENANCE MANUAL) TO DO REPEATING INSPECTIONS ON THE RUDDER TORQUE TUBE ESPECIALLY UP INSIDE THE RUDDER THROUGH THE ACCESS HOLE ADDED BY CAB06-2, JUST A ONE-TIME MODIFICATION, INSPECTION, AND IF NECESSARY REPLACEMENT OF THE RUDDER TORQUE TUBE. SECOND, THIS AIRCRAFT IS OUTSIDE OF THE APPLICABILITY RANGE OF CAB06-2. THE AIRCRAFT IS OPERATED ON FLOATS FROM SALT WATER. SUGGEST THAT THE MANUFACTURER'S MAINTENANCE MANUAL INCORPORATE A RECURRING INSPECTION AND APPLICATION OF CORROSION-PREVENTION COMPOUND TO THE RUDDER TORQUE TUBE AT LEAST FOR AIRCRAFT OPERATED ON FLOATS.

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