Service difficulty report · Gearbox · Snias AS350B2

Difficulty date
August 16, 2010
Submitted
August 19, 2010
Operation
Air carrier
Aircraft
N563AM
Make and model
Snias AS350B2
Aircraft serial
4387
Aircraft time
903 hours, 2,481 cycles
Engine
Tmeca ARRIEL1D1
Engine time
799 hours, 1,635 cycles
Part
Gearbox
Part number
350A33020005
Part serial
MA2539
Condition
Making Metal
Location
Tail Rotor
Part time
903 hours, 2,481 cycles
Stage of operation
AA
How discovered
O
Nature of condition
J
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ENROUTE TO DROP OFF PATIENT, PILOT REPORTED TAIL ROTOR GEARBOX CHIP WARNING LIGHT IN FLIGHT; FIRST IT FLASHED, THEN REMAINED STEADY. PILOT COMPLETED UNSCHEDULED LANDING AT NEARBY AIRPORT. WHEN MECHANIC INSPECTED T/R GB CHIP DETECTOR; MULTIPLE METAL FLAKES/SPLINTERS WERE FOUND. COULD NOT DETERMINE IF PARTICLES WERE FLAKES OR SPLINTERS, FAULT ISOLATION MANUAL STATES "LEAD TO SERIOUS DAMAGE. 1 AT 3 MM, 1 AT 2 MM, 4 AT .5MM IN SIZE. ALSO FOUND APPROX 12-15 SMALL BUT VISIBLE METALLIC PARTICLES. GEARBOX REPLACEMENT NEEDED. AFTER GEARBOX WAS REPLACED WITH SERVICEABLE UNIT IAW MM, GOUND CHECKS COMPLETED AND CK FLIGHT COMPLETED. ACFT RETURNED TO SERVICE 8/18/10.