Service difficulty report · Bearing · Urocop EC135T1

Difficulty date
February 11, 2011
Submitted
April 4, 2011
Operation
Air carrier
Aircraft
N969ME
Make and model
Urocop EC135T1
Aircraft serial
0089
Aircraft time
4,752 hours, 16,646 cycles
Engine
Tmeca ARRIUS2B1
Engine time
3,917 hours, 5,199 cycles
Part
Bearing
Condition
Failed
Location
Gearbox
Stage of operation
TX
How discovered
O
Nature of condition
J
Precautionary procedure
D

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING A GROUND RUN, THE NR 1 ENGINE CHIP LIGHT ILLUMINATED. THE MECHANIC INSPECTED THE ACFT AND FOUND CHIPS IN THE GEARBOX CHIP PLUG. THE MECHANIC CONSULTED WITH MFG WHO ADVISED HIM TO SEND THE CHIPS TO A LAB FOR ANALYSIS. THE MECHANIC THEN PERFORMED AN OIL FLUSH FOLLOWED BY A PENALTY RUN ON THE ENGINE ONLY TO FIND MORE METAL CHIPS. MECHANIC THEN REPLACED THE STARTER MAGNETIC SEAL UNDER SUPERVISION FROM TECH SUPPORT, AND PERFOMED ANOTHER OIL FLUSH. THE ENGINE CONTINUED TO PRODUCE METAL ON THE SUBSEQUENT ENGINE RUN. THE LAB RESULTS RETURNED FROM THE INITIAL CHIPS WHICH CONFIRMED THE SOURCE OF THE METAL TO BE THE LOW SPEED GEARBOX BEARING. THE ENGINE WAS R & R IAW MFG. THE ACFT WAS THEN RETURNED TO SERVICE.

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