Service difficulty report · Transmission · Urocop EC135P2

Difficulty date
July 24, 2016
Submitted
July 28, 2016
Operation
Air carrier
Aircraft
N535LN
Make and model
Urocop EC135P2
Aircraft serial
0365
Aircraft time
5,170 hours, 1,739 cycles
Part
Transmission
Part number
4649010010
Part serial
1056
Condition
Making Metal
Location
Main
Part time
7,450 hours, 7,396 cycles
Stage of operation
TX
How discovered
O
Nature of condition
J
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING MAINTENANCE GROUND RUN FOR GENERATO ADJUSMENT, TRANSMISSION CHIP LIGHT CAME ON. THE TRANSMISSION OIL AND FILTER HAD JUST 55 MIN TT SINCE LAST CHANGE FOR ANOTHER CHIP INDICATION. THE MECHANIC REMOVED THE CHIP DETECTOR AND INSPECTED. DETERMINED THE CHIP TO BE A STAGE D IAW ASB EC135-63A-012. CLEANED THE DETECTOR, REINSTALLED, AND HAD THE PILOT PERFROM A 15 MINUTE GROUND RUN. REMOVED THE CHIP DETECTOR AGAIN, INSPECTED AND FOUND HEAVEY AMOUNTS OF METAL FLAKES & CHIPS. CLEANED, REINSTALLED, AND GROUND RAN FOR ANOTHER 15 MINUTES. ONCE AGAIN REMOVED THE DETECTOR , INSPECTED AND FOUND SIGNIFICANT AMOUNTS OF METAL FILINGS. REMOVED BOTH INPUT QUILLS, CLEANED & INSPECTED, AND FOUND PITTING AND GALLING, WITH MULTIPLE LARGE SLIVERS AND CHIPS OF METAL COATING THE GEARS.

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