Service difficulty report · Compressor · Bolkms BK117C2

Difficulty date
January 6, 2023
Submitted
January 9, 2023
Operation
Air carrier
Aircraft
N78NC
Make and model
Bolkms BK117C2
Aircraft serial
9185
Aircraft time
4,453 hours, 11,229 cycles
Part
Compressor
Part number
10356015
Part serial
026D836362
Condition
Failed
Location
A/C Pack
Stage of operation
CL
How discovered
O
Nature of condition
B, A
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING MAINTENANCE CHECK FLIGHT FOR SPACER TUBE REPLACEMENT (MAST REMOVAL/INSTALL, FLIGHT CONTROLS DISCONNECTED), THE PILOT AND I HEARD A SOFT THUD FOLLOWED BY A 3-5 SECOND HISSING NOISE. THIS OCCURRED NOT LONG AFTER TAKEOFF, WHILE CLIMBING APPROX. 2 MILES FROM THE AIRPORT. THE PILOT IMMEDIATELY TURNED TO RETURN TO THE RAMP. AFTER THE HISSING NOISE HAD ENDED, WE SMELT SOMETHING BURNING. ENGINE AND TRANSMISSION INDICATIONS ALL REMAINED NORMAL AND NO SIGN OF FIRE OR SMOKE WAS VISIBLE. THE BURNING SMELL LINGERED, DECREASING IN INTENSITY FOR THE ENTIRETY OF THE RETURN TRIP. BY THE TIME WE SHUT THE ENGINE DOWN, THE SMELL HAD ALMOST COMPLETELY FADED. AFTER SHUTDOWN I OPENED THE TRANSMISSION COWLING TO A WAVE OF THAT BURNING SMELL AND NOTICED THAT THE AIR CONDITIONING COMPRESSOR BELT WAS DESTROYED. FURTHER INVESTIGATION FOUND THAT THE COMPRESSOR SEIZED WITH THE CLUTCH ENGAGED, CAUSING THE BELT TO WEAR AGAINST THE SEIZED PULLY, BURNING THROUGH THE BELT. BELT WAS REMOVED, RUBBER DEBRIS CLEANED UP FROM THE DECK, AIR CONDITIONING WAS DEFERRED IAW MEL.