Service difficulty report · Starter Gen · Pilats PC12

Difficulty date
October 6, 2023
Submitted
October 10, 2023
Operation
Air carrier
Aircraft
N628MC
Make and model
Pilats PC12
Aircraft serial
516
Aircraft time
13,315 hours, 14,983 cycles
Engine
Pwa PT6A67
Engine time
7,613 hours, 6,903 cycles
Part
Starter Gen
Part number
23085025
Part serial
Y20071
Condition
Unknown
Location
Unknown
Part time
5,762 hours, 8,418 cycles
Stage of operation
CL
How discovered
O
Nature of condition
H, B
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

CATASTROPHIC FAILURE OF STARTER/GENERATOR IN FLIGHT. GENERATOR FAILURE LIGHT CAME ON IN FLIGHT AND EXTREME NOISE WAS HEARD COMING FROM ENGINE COMPARTMENT ALONG WITH ELECTRICAL BURNING SMELL IN COCKPIT AND CABIN. MECH: POST INSPECTION REVEALED A SIGNIFICANTLY DAMAGED STARTER GENERATOR. POSSIBLE FAN OR COMMUTATOR FAILURE RESULTING IN RAPID DISASSEMBLY. PART OF THE BRUSH/COMMUTATOR SHROUD WAS FOUND DENTED FROM THE INSIDE. PART OF THE BRUSH CAGE WAS FOUND RESTING ON TOP OF THE FUEL CONTROL AND A SIGNIFICANT AMOUNT OF DEBRIS WAS FOUND RESTING ON THE LOWER ENGINE COWL AFT OF THE ENGINE ACCESSORY GEARBOX. NO EVIDENCE OF FOD WAS FOUND IN THE ENGINE INTAKE AND VISUAL INSPECTION OF THE COMPRESSOR IMPELLER BLADES SHOWED NO SIGNS OF DAMAGE. REMOVAL OF THE STARTER-GEN REVEALED THE SHEAR SHAFT HAD SEVERED WHICH LIKELY EXPLAINS THE PILOT'S REPORT THAT VIBRATIONS CEASED APPROXIMATELY 4 MINUTES OUT FROM LANDING. NO SECONDARY DAMAGE HAS BEEN FOUND AT THE TIME OF THIS REPORT.