Service difficulty report · Bushing · Cndair CL6002D24

Difficulty date
June 5, 2025
Submitted
June 18, 2025
Operation
Air carrier
Aircraft
N935XJ
Make and model
Cndair CL6002D24
Aircraft serial
15199
Aircraft time
35,817 hours, 25,343 cycles
System (JASC)
5751 · Ailerons
Part
Bushing
Part number
S10009225Y
Condition
Abnormal
Location
Zone 500 Aileron
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

LH AILERON, DURING REMOVAL OF BUSHINGS FOUND 2 BUSHING LUGS OVERSIZED. REQUIRES BUSHING FABRICATION. L/H AILERON, DURING REMOVAL OF BUSHINGS FOUND 2 BUSHING LUGS OVERSIZED. REQUIRES BUSHING FABRICATION. UPON FURTHER INVESTIGATION, IT WAS FOUND THAT THE L/H AILERON LUG LABELED D CURRENTLY MEASURES AT (0.8770"") / (0.7500 IS NOMINAL) & IS OUT OF LIMITS PER BOMBARDIER REO 670-57-61-107 REV. -B DATED 2019-01-14. ENGINEERING IS REQUIRED. REPAIR LH AILERON LUG LABELED D PER REO COMPLIED WITH STEP 1 IAW MHIRJ REO 690-57-61-398 REV -- DATED 2025-06-11 LUG BORE MEASURES .8770. NDT REQUIRED ON LUG MARKED D PER STEP 2 OF REO 690-57-61-398. PERFORMED HFEC OF LH AILERON CENTER HINGE REWORKED LUG BORE IAW REO 690-57-61-398 REV - DATED 2025-06-11 STEP 2. NO INDICATIONS NOTED AT THIS TIME. REO 690-57-61-398 REV - DATED 2025-06-11 REQUIRES REMAINING STEPS COMPLIED WITH STEPS 6(4), 6(5) & 6(6) OF BOMBARDIER REO 670-57-61-107 REV. -B DATED 2019-01-14. STEP 6(4) - ALODINE BORE (A044) STEP 6(5) - FABRICATED (QTY. 1) O/S AILERON BUSHINGS (P.N. S10009-225Y) USING MATERIAL AMS5659 15-5PH H1000 (P.O. 5-21120). STEP 6(6) - ENSURE DIAMETER OF FLANGE. FABRICATED L/H O/S AILERON BUSHINGS LABELED G REQUIRE NDT PER STEP 6(5I) OF BOMBARDIER REO 670-57-61-107 REV. -B DATED 2019-01-14. PERFORMED LPI ON FABRICATED L/H O/S AILERON BUSHINGS LABELED G IAW STEP 6(5I) OF BOMBARDIER REO 670-57-61-107 REV. -B DATED 2019-01-14. NO INDICATIONS NOTED AT THIS TIME. FABRICATED L/H O/S AILERON BUSHINGS LABELED G REQUIRES CAD PLATE PER STEP 6(5II) OF BOMBARDIER REO 670-57-61-107 REV. -B DATED 2019-01-14. APPLIED BRUSH CAD-PLATING TO NEWLY FABRICATED L/H O/S AILERON BUSHING LABELED G IAW STEP 6(5II) OF BOMBARDIER REO 670-57-61-107 REV. -B DATED 2019-01-14. INSTALL OF FABRICATED BUSHING LABELED G REQUIRED. GREO 670-57-61-107 USED FOR FABRICATION OF BUSHING ONLY REFERENCE HR00548882 FOR INSTALLATION OF BUSHING. COMPLIED WITH STEPS #3 & #5 OF MHIRJ REO 690-57-61-398 REV. -- DATED 2025-06-11. STEP #3 - ALODINE BORE (A044). STEP #5 - FABRICATED (QTY. 1) O/S AILERON BUSHINGS (P.N. S10009-225Y) USING MATERIAL AMS5659 15-5PH H1000 (P.O. 5-21120). FABRICATED L/H O/S AILERON BUSHINGS LABELED D REQUIRES NDT PER STEP #5(A) OF MHIRJ REO 690-57-61-398 REV. -- DATED 2025-06-11. PERFORMED LPI ON FABRICATED L/H O/S AILERON BUSHINGS LABELED D IAW STEP #5(A) OF MHIRJ REO 690-57-61-398 REV. -- DATED 2025-06-11. NO INDICATIONS NOTED AT THIS TIME. FABRICATED L/H O/S AILERON BUSHINGS LABELED ""D"" REQUIRES CAD PLATE PER STEP #5(C) OF MHIRJ REO 690-57-61-398 REV. -- DATED 2025-06-11.