Service difficulty report · Blade · Doug DC3C

Difficulty date
September 30, 2013
Submitted
October 1, 2013
Operation
General aviation
Aircraft
N451ZS
Make and model
Doug DC3C
Aircraft serial
4363
Engine
Pwa SCG
Propeller
Hamstd 23E50
Part
Blade
Part number
6353A18
Part serial
233723
Condition
Damaged
Location
Propeller
Component
Propeller · Hmltnsnstrnd
Component part number
23E50473
Stage of operation
IN
How discovered
V
Nature of condition
E
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

REPORTED PROPELLER VIBRATION AND DOME NOT RUNNING CONCENTRICALLY (WOBBLING) IN OPERATION. DISCOVERED THAT THE BEVELLED THRUST BEARING OF BLADE NR 3 WAS CRACKED. CHAFING RING FOR THIS BLADE WAS DISINTEGRATING. ON BARREL SPLIT IT WAS OBSERVED THAT THE CHAFING RING BLADE 3, WAS IN A SERIOUS DISINTEGRATED CONDITION, TOP OR FRONT BARREL HALF WAS CONTACTING THE BLADE AND THE BEVELLED THRUST WASHER WAS BROKEN THROUGH IN ONE PLACE. THE BLADE FILLET RADIUS HAD BEEN REWORKED ON ALL BLADES WITH SOME TYPE OF ABRASIVE WHEEL, A SUBSEQUENT BLUING CHECK SHOWED ONLY APPROXIMATELY A 20-25 PERCENT, CONTACT SHOULD BE 75 PERCENT. NOTE: PROPELLER TSO 104.6 IS AN ESTIMATE, AWAITING CONFIRMATION OF DURATION OF LAST FLIGHT. THERE IS SOME CONCERN OVER THE STANDARD OF WORKMANSHIP AND PRACTICES THAT APPEAR TO HAVE CONTRIBUTED TO THE DEFECT AND SUBSEQUENT DAMAGE. IT IS BELIEVED THE REMAINING RT PROPELLER IS STILL ON THE ACFT AND MAY HAVE BEEN SERVICED BY THE SAME FACILITY THAT LAST SERVICED THE PROPELLER IN QUESTION.

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