Service difficulty report · Gate · Boeing 737809

Difficulty date
October 27, 2011
Submitted
November 1, 2011
Operation
Air carrier
Aircraft
N18608
Make and model
Boeing 737809
Aircraft serial
28406
Aircraft time
36,241 hours, 16,452 cycles
Part
Gate
Part number
141A61744
Condition
Worn
Location
Pax Door
Stage of operation
CL
How discovered
O
Nature of condition
O
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

(B-18606) ENROUTE, DURING CLIMB, PURSER REPORTED NOISE FROM 1L ENTRY DOOR (NEAR THE FORWARD LOWER SIDE AREA). AS THE NOISE BECAME LOUDER, CREW DECIDED TO TURN BACK FOR SAFETY REASON. CABIN WAS PRESSURIZED, AND CONFIRMED AIR LEAKING EVIDENCE IN THE FORWARD ENTRY DOOR FWD EDGE LOWER ABOUT 3-4 INCHES AREA. IAW AMM 52-09-01, RESEALANT AIR LEAKING AREA THEN CABIN PRESSURIZED CHECK CONDITION NORMAL. ACFT THEN FLEW TO DESTINATION, PURSER REPORTED CONDITION NORMAL DURING THE FLIGHT. INSPECTED THE BULB AND DIAPHRAGM SEAL CONDITION NORMAL. BUT LOWER DOOR FLAPPER SEAL WORN OUT PARTIALLY. 1L DOOR LOWER FLAPPER DOOR SEAL REPLACED AND PERFORM CABIN PRESSURE LEAKING CHECK CONDITION NORMAL. 1 TIME INSPECTION OF PASSENGER FORWARD ENTRY DOOR FLAPPER SEAL WILL BE PERFORMED ON FLEET.