Service difficulty report · Manifold · Dhav DHC8*

Difficulty date
March 6, 2024
Submitted
May 15, 2024
Operation
General aviation
Make and model
Dhav DHC8*
Part
Manifold
Part number
390752LRW1
Condition
Cracked
Location
Spoiler Sys
Stage of operation
IN
How discovered
C
Nature of condition
K
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

MANIFOLDS THAT WERE REWORKED IAW SB 390700-27-002 WERE IDENTIFIED AS PN 390752LRW1-101, WHEREAS NEW MANIFOLDS RETAINED THE PRODUCTION PN 390752-101. UNITS HAVING BEEN MODIFIED IAW SB 390700-27-002 HAD THE LETTER A APPENDED TO THE SN. THERE HAVE BEEN 3 MANIFOLD FAILURES OCCUR ON POST-SB UNITS WITH REWORKED VERSION OF MANIFOLD 390752LRW1. EVALUATION OF THE FAILED UNITS REVEALED THAT REWORK HAD NOT BEEN PERFORMED PROPERLY, ALTHOUGH THE 0.030/0.060 EDGE BREAK HAD BEEN APPLIED, THE EDGES HAD NOT BEEN PROPERLY BLENDED TO REMOVE DISCONTINUITIES & THE ANODIZE SURROUNDING THE EDGE BREAK. POTENTIALLY AFFECTED UNITS WILL NOT ONLY HAVE THE A SUFFIX ON THE TOP ASSEMBLY SN, BUT ALSO HAVE “-101 LRW1” MARKING UNDER THE MANIFOLD PN. A LIST OF POTENTIALLY AFFECTED SNS IS PROVIDED IN APPENDIX A. FAILURE OF THE MANIFOLD WILL RESULT IN EXTERNAL LEAKAGE OF HYD FLUID.