Service difficulty report · Starter Gen · Cessna 550

Difficulty date
April 22, 2015
Submitted
April 24, 2015
Operation
Air carrier
Aircraft
N447SF
Make and model
Cessna 550
Aircraft serial
5501020
Aircraft time
2,604 hours, 2,104 cycles
Part
Starter Gen
Part number
230800251
Part serial
P1001
Condition
Failed
Location
Right
Part time
1,000 hours, 1,000 cycles
Stage of operation
CL
How discovered
O
Nature of condition
J
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING CLIMB OUT THE RT GEN ANNUNCIATOR ILLUMINATED & NO OUTPUT WAS OBSERVED ON THE AMMETER. CHECKLIST PROCEDURES WERE FOLLOWED & THE ACFT MADE AN UNEVENTFUL LANDING BACK AT DEPARTURE AIRPORT & THE ACFT WAS TURNED OVER TO MX. INITIAL INVESTIGATION NOTED THAT THE BITE INDICATOR ON THE RT GCU WAS INDICATING A GND FAULT & AN ABNORMAL AMOUNT OF STAINING WAS NOTED COMING FROM THE GEN EXHAUST ON THE RT ENG COWL. INSPECTION OF THE STARTER & GEN WHILE STILL INSTALLED REVEALED PITTING & SCORING ON THE COMMUTER. AFTER REMOVAL OF THE STARTER & GEN IT WAS DISCOVERED THAT THE FWD BEARING HAD FAILED WITH THE ABNORMAL PLAY ALLOWING THE COOLING FAN TO STRIKE THE HOUSING & THE RESULTANT DEBRIS GETTING INTO THE BRUSH & COMMUTER AREA, SHORTING, THUS CAUSING THE GND FAULT. THE STARTER & GEN WAS REPLACED WITH AN OVERHAULED UNIT & THE GCU WAS RESET. GND OPERATIONAL & PARALLELING CHECKS WERE GOOD. THE FAILED UNIT HAD 364 HOURS TO GO UNTIL REQUIRED OVERHAUL, 1,000HR INTERVAL.

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