Service difficulty report · Intercostal · Boeing 7377H4

Difficulty date
July 29, 2021
Submitted
August 18, 2021
Operation
Air carrier
Aircraft
N900WN
Make and model
Boeing 7377H4
Aircraft serial
32544
Aircraft time
46,019 hours, 27,554 cycles
Part
Intercostal
Condition
Corroded
Location
Bs 747-767
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

AFT CARGO COMP.RH INTERCOSTAL CORRODED STA.747-767 WL 158 RBL 25' DOT 185-007 ; / [01] STARTED REMOVING CORROSION FROM INTERCOSTAL STA747-767. ORG. THICKNESS . 032' ; REMAINING . 025' LOSS .007' . LOSS OF 22%. MAX ALLOWABLE IS 10%. FOUND INTERCOSTAL TO BE OUT OF LIMITS IAW SRM53-00-53-1A-2 STEP 4.C.(1)(B) AAR TOOL #28281 CAL DUE 04/09/22; [02] VERIFIED; [03] REMOVED CORRODED INTERCOSTAL AT AFT CARGO R/H SIDE STA 747 TO STA 767 IAW SRM 51-40-02-0G-0; [04] VERIFIED NEW INTERCOSTAL AS P/N 146A7505-2 A-TAG A70181 IAW BOEING DWG 146A7502 REV: -; [05] VERIFIED STEP 4.; [06] LOCATED AND DRILLED NEW INTERCOSTAL AND INSTALLED NUT PLATES IAW SRM 51-40-05-0G-0 ALSO BOEING DWG 146A7502 REV :-; [07] VERIFIED STEP 6.<BR>OK TO INSTALL; [08] INSTALLED NEW INTERCOSTAL AT R/H SIDE AFT CARGO STA747 TO STA 767 IAW SRM 51-40-02-0G-0 ALSO BOEING DWG 146A7502 REV :-; [09] VERIFIED STEP 8.; [10] BLENDED AND REMOVED CORROSION IAW SRM 51-10-02-0G-0. OUT OF LIMITS MAT THICKNESS IS .032 MAT LOSS IS.007 MAT REMAINING IS .025 IAW SRM 53-00-53-1A-2 STEP 4C [1] B. LOCATED AND DRILLED NEW INTERCOSTAL AND INSTALLED IAW SRM 51-40-05-0G-0;SRM 51-40-02-0G-0 ALSO BOEING DWG 146A7502 REV :-; [11] VERIFIED STEP 10.<BR>AUDIT C/W

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