Service difficulty report · Intercostal · Boeing 73776N

Difficulty date
January 26, 2025
Submitted
February 20, 2025
Operation
Air carrier
Aircraft
N7723E
Make and model
Boeing 73776N
Aircraft serial
32670
Aircraft time
58,504 hours, 30,432 cycles
Part
Intercostal
Condition
Cracked
Location
Zone 100
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DOT A24-77 FORWARD PIT. VERTICAL INTERCOSTAL AT STATION 480+15 BETWEEN STRINGERS 23L AND 25L CRACKED AT UPPER EDGE. BLENDED DAMAGE IAW SRM 51-10-02-0G-0. FOUND ADJACENT TO BLEND .040'; LOSS .007'; REMAINING .033' USING NDT TO VERIFY IN STEP 5. UPON FURTHER INVESTIGATION FOUND INTERCOSTAL TO BE OUT OF LIMITS IAW SRM 53-00-04-1A-1<BR>UT IAW B737 NDT PART 4; 51-00-00 PROC 2. ADJACENT TO BLEND .040'; LOSS .007'; REMAINING .033'. REMOVED; LOCATED & DRILL HOLES NEW FORMED ANGLE IAW SRM 51-40-05-0G-0 AND SRM SRM 51-40-02-0G-0<BR><BR>PERFORMED COMFORMITY INSPECTION OF NEW PART AND VERIFIED INTERCOSTAL P/N 143A9403-14 COMFORME TO SPECIFICATIONS FOUND IN BOEINGDWG 143A9403 REV:-. MIX SEALANT 870 B 1/2 APPLIED FAY SEAL TO INTERCOSTAL AT 2.00 PM SQUEEZE -OUT 1/2 HRS CURE TIME 20 HRS AND INSTALLED INTERCOSTAL ALL FASTENERS BEFORE SQUEEZE OUT TIME IAW SRM 51-40-02-0G-0 AND DWG 143A7550 REV: A.

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