Service difficulty report · Rotary Actuator · Boeing 767241

Difficulty date
May 31, 2011
Submitted
June 2, 2011
Operation
Air carrier
Aircraft
N768QT
Make and model
Boeing 767241
Aircraft serial
23803
Aircraft time
85,977 hours, 32,012 cycles
Engine
Ge CF680C2B2
Part
Rotary Actuator
Part number
256T21205
Condition
Corroded
Location
Slats
Stage of operation
CL
How discovered
O
Nature of condition
F, J
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING CLIMBING STAGE L/E SLAT ASSY APPEARS. AIR TURNBACK. GROUND INSP FINDINGS: DURING VISUAL INSP WAS FOUND SLAT NR 12 HANGING DOWN FROM ONE SIDE. THE SLAT REMAINS SUPPORTED FROM 1 TRACK WHICH CAUSED HOLES OF SOME PANELS OF WING AND ANTI-ICE TUBES DEFLECTION. AFTER REMOVAL OF SLAT WAS FOUND, GEARBOX ASSY (P/N 256T2220-12) AND ROTARY ACTUATOR ASSY (P/N 256T2120-5) WITH SIGNS OF HEAVY INTERNAL CORROSION. THE SHAFT BETWEEN THESE COMPONENTS WAS COMPLETELY SHEARED. GEAR BOX WAS DISASSEMBLED TO LOOK INSIDE AND ALL GEARS WERE FOUND ATTACHED ONE TO ANOTHER BY CORROSION DUE TO GREASE ABSENCE. OTHER PARTS THAT WERE FOUND DAMAGED ARE: RT FIXED WING L/E WITH A HOLE, TAI DUCT WITH BEND, SLAT T/E AERODYNAMIC SEAL BROKEN.