Service difficulty report · Air Filter · Cessna 421C

Difficulty date
February 14, 2017
Submitted
February 15, 2017
Operation
General aviation
Aircraft
N999DM
Make and model
Cessna 421C
Aircraft serial
421C0869
Aircraft time
6,304 hours
Engine
Cont GTSIO520L
Engine time
900 hours
Part
Air Filter
Part number
P108421
Condition
Separated
Location
Engine
Part time
18 hours
Stage of operation
LD
How discovered
O
Nature of condition
R
Precautionary procedure
E

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

OUR CUSTOMER REPORTED UNEVEN IDLE AND ERRATIC EGTS ON ALL CYLINDERS. AFTER TROUBLESHOOTING WE FOUND THAT ONE OF THE FILTERS WE REPLACED AT THE AIRCRAFTS LAST ANNUAL (18 HOURS AGO)HAD LOST THE INBOARD FELT SEAL AND PARTICLES WERE FOUND THROUGHOUT UPPER DECK REFERENCE LINES AND FUEL INJECTORS AS WELL AS IN INLET SIDE OF INTERCOOLER. THIS REQUIRED OUR CUSTOMER TO SHUT DOWN ENGINE DURING LANDING SEQUENCE. COMPLETE UPPER DECK, FUEL INJECTOR SYSTEM AS WELL AS INTERCOOLER WERE REMOVED FOR CLEANING. THE SEAL ON THE FILTER MUST HAVE HAD LOW/PART ADHESION AS REMAINING SEAL WAS FOUND TO ALSO BE PARTIALLY BONDED. FILTER HOUSING WAS CHECKED FOR SUFFICIENT COMPRESSION ON FILTER BASES AND FOUND TO BE OKAY. WE CHECKED OTHER FILTERS PURCHASED FOR OTHER AIRCRAFT THAT DID NOT HAVE ANY FLIGHT TIME AND FOUND THAT THEY SHOWED BONDING LESS THAN 50% ON THE FELT SEAL.

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