Service difficulty report · Distributor Gear · Cessna 152

Difficulty date
May 1, 2015
Submitted
May 8, 2015
Operation
General aviation
Aircraft
N49158
Make and model
Cessna 152
Aircraft serial
15281171
Aircraft time
10,284 hours
Engine
Lyc O235L2C
Engine time
479 hours
Propeller
Snsnch 72CK
Part
Distributor Gear
Part number
K3822
Part serial
NONE
Condition
Loose
Location
Lt Magneto
Part time
479 hours
Component
Magneto · Champion · 4381
Component part number
4381
Stage of operation
CR
How discovered
O
Nature of condition
R
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING A ROUTINE TRAINING FLIGHT, ENGINE BEGAN TO RUN ROUGH AND LOST POWER. ACFT MADE A FORCED LANDING IN A PLOWED FIELD CAUSING DAMAGE TO THE NOSE GEAR AND ENGINE MOUNT. LOSS OF ENGINE POWER WAS CAUSED BY THE FAILURE OF THE LT MAGNETO DISTRIBUTOR GEAR ARM WHICH CAUSED THE LT MAGNETO TO CROSSFIRE DISRUPTING NORMAL FIRING OF THE RT MAGNETO AND LEADING TO THE LOWER SPARK PLUGS FOULING. INSPECTION OF THE LOWER SPARK PLUGS FOUND CYLINDER NR 2 AND NR 4 LOWER SPARK PLUGS SEVERELY LEAD FOULED AND INOPERATIVE, CYLINDER NR 1 AND NR 3 LOWER SPARK PLUGS WERE ALSO FOULED BUT STILL OPERATIONAL. CYLINDER NR 2 AND NR 4 LOWER SPARK PLUGS ARE FIRED BY THE RT MAGNETO. INSPECTION OF THE MAGNETO DISTRIBUTOR GEAR SHOWED A CHANGE IN THE METHOD OF ATTACHING THE DISTRIBUTOR ARM WHICH DOES NOT APPEAR TO BE AS STRONG AS THE PREVIOUS METHOD. RECOMMEND THE MAGNETO INSPECTION INTERVAL BE CHANGED FROM 500 HRS TO 400 HRS UNTIL THIS PROBLEM CAN BE ELIMINATED. SUBSEQUENT INSPECTION OF THE RT MAGNETO FOUND THE DISTRIBUTOR GEAR ARM TO ALSO BE LOOSE REQUIRING REPLACEMENT OF THE PART.

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