Service difficulty report · Distributor Gear · Cessna 152

Difficulty date
May 8, 2015
Submitted
May 8, 2015
Operation
General aviation
Aircraft
N49158
Make and model
Cessna 152
Aircraft serial
15281171
Aircraft time
10,284 hours
Engine
Lyc O235L2C
Engine time
479 hours
Propeller
Snsnch 72CK
Part
Distributor Gear
Part number
K3822
Condition
Loose
Location
Rt Magneto
Part time
479 hours
Component
Magneto · Champion · 4381
Component part number
4381
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING INSPECTION OF THE RT MAGNETO, AFTER FAILURE OF THE MAGNETO, FOUND THE DISTRIBUTOR GEAR ARM TO BE LOOSE. INSPECTION OF THE DISTRIBUTOR GEAR SHOWED THE METHOD OF ATTACHING THE ARM TO THE GEAR HAD BEEN CHANGED. THE PREVIOUS METHOD IS OBVIOUSLY STRONGER. THE DISTRIBUTOR ARM WAS NEAR COMPLETE SEPARATION FROM THE DISTRIBUTOR GEAR WHICH WOULD HAVE CAUSED FAILURE OF THE MAGNETO. RECOMMEND THE 500HR MAGNETO INSPECTION BE CHANGED TO 400HRS UNTIL THIS PROBLEM IS CORRECTED.

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