Service difficulty report · Failsafe · Boeing 747481

Difficulty date
March 22, 2010
Submitted
April 15, 2010
Operation
Air carrier
Aircraft
N429MC
Make and model
Boeing 747481
Aircraft serial
24833
Aircraft time
78,592 hours, 10,543 cycles
Engine
Ge CF680C2B1F
Part
Failsafe
Condition
Cracked
Location
Bs 1140
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING C-CHECK, IN MARCH 2010, A CRACK WAS FOUND IN THE 65B01750-806 BS 1140, S-9R FRAME FAIL-SAFE CHORD CRACK COMMON TO THE TENSION TIE. REPAIR ANGLES WERE INSTALLED IAW SRM 51-70-12, REPAIR 1 AND NRC 503241. THE 65B01750-806 FAILSAFE CHORD IS MADE FROM BAC1503-100460, 7075-0 EXTRUSION 0.072 INCH THICK PER QQ-A-200/11 HEAT TREATED TO T6 AFTER FORMING. THE REPAIR IAW SRM 51-70-12, REPAIR 1 AND NRC 503241 CONSISTS OF (2) ANGLES 0.040 INCH THICK AND 0.050 INCH THICK MADE FROM 7075-T6 ALUMINUM AND INSTALLED USING BACB30MY6K7X HI-LOKS. THE REPAIR IAW PART 1 AND SRM 51-70-12, REPAIR 1 IS INSTALLED ON FATIGUE CRITICAL BASELINE STRUCTURE (FCBS) AND A DAMAGE TOLERANCE EVALUATION (DTE) IS NECESSARY. A DAMAGE TOLERANCE INSP (DTI) INCLUDES AN INSPECTION THRESHOLD, INSP INTERVALS, AND INSP PROCEDURES AND METHODS. IF THE DTI IS NOT AVAILABLE WHEN THE AIRPLANE RETURNS TO SERVICE, THE REPAIR IS APPROVED FOR 24 MONTHS. THIS REPAIR HAS BEEN SUBMITTED TO MFG FOR DTI ON SR 1-1561617284. EO 4453A345 DATED 22MAR10 WAS ISSUED TO PERFORM INTERIM REPAIR.