Service difficulty report · Manifold · Boeing 7472D7B

Difficulty date
October 13, 2011
Submitted
October 19, 2011
Operation
Air carrier
Aircraft
N524MC
Make and model
Boeing 7472D7B
Aircraft serial
21784
Aircraft time
106,157 hours, 21,980 cycles
Engine
Ge CF650*
Part
Manifold
Condition
Cracked
Location
Lpt Cooling
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

UPON OPENING OF THE NR 1 ENGINE NACELLE, MX FOUND THE LOWER LPT COOLING MANIFOLD BROKEN AT SEVERAL LOCATIONS. REFER TO FIG 1 FOR DAMAGE LOCATION AND DETAILS. DUE TO PRESENCE OF CRACKS AROUND THE LPT COOLING MANIFOLD WAS OVER LIMITS WITH AMM 75-24-00, SUBMITTED THE PRE-EXISTING CONDITION TO GE AND PROPOSED TO CONTINUE THE ENGINE IN SERVICE "AS IS" FOR 5 FLIGHT CYCLES AFTER WHICH THE DAMAGED PART WILL BE REPAIRED AND/OR REPLACED. NOTE THAT THE SUBJECT ISSUE HAD BEEN COMMUNICATED WITH VIA SR NR 7-1-2589025022. (DISPOSITION IS TO INSPECT THE LPT COOLING MANIFOLD AREA WHERE THE CRACKS WERE FOUND FOR ANY DISTORTION/BURN MARK FOUND ON THE CASES, TUBING AND COMPONENTS ETC., IF NO DAMAGE IS FOUND APPLY THE FIBERFLECT TAPE. WITHIN 5 FLIGHT CYCLES REPLACE THE DAMAGED LPT COOLING MANIFOLD WITH A SERVICEABLE ONE.)

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