Service difficulty report · Adapter · Beech 200BEECH

Difficulty date
February 17, 2004
Submitted
April 12, 2004
Operation
Air carrier
Aircraft
N160SF
Make and model
Beech 200BEECH
Aircraft serial
BB32
Engine
Pwa PT6A41
Part
Adapter
Part number
97524030711
Condition
Cracked
Location
Aft Bulkhead
Part time
3,918 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

WHILE INVESTIGATING CABIN PRESSURE LEAKS, IT WAS FOUND THAT BOTH AFT PRESSURE BULKHEAD RUDDER CARRY THROUGH SEAL ADAPTERS WERE CRACKED IN SEVERAL PLACES. THESE ADAPTERS ARE MADE OF THERMOFORMED (ABS) PLASTIC, RIVETED INTO PLACE USING A METAL DOUBLER, AND HAVE A METAL BRACKET RIVETED TO THEM. MOST OF THE CRACKS BEGAN AT THE OUTER RIVET HOLES AND PROCEEDED TOWARDS THE CENTER HOLE AREA, SEVERAL NEARLY CONVERGING. APPEARS THAT RIVETS ARE CONTRIBUTING TO THE FORMATION OF CRACKS WHEN THEY ARE DRIVEN OR SQUEEZED INTO PLACE, EXPANDING IN THE HOLES, AND DIMPLING THE PLASTIC. IF CRACKS CONVERGED, LARGE CHUNKS OF THE PLASTIC COULD HAVE BLOWN OUT DUMPING CABIN PRESSURE. (WP01200407837)