Service difficulty report · Rotor · Cessna 525

Difficulty date
November 19, 2020
Submitted
November 19, 2020
Operation
General aviation
Aircraft
N864TX
Make and model
Cessna 525
Aircraft serial
0864
Aircraft time
901 hours, 843 cycles
Engine
Wilint FJ441AP
Engine time
901 hours, 843 cycles
Part
Rotor
Part number
66032
Part serial
HW39645
Condition
Damaged
Location
Engine Ip
Part time
901 hours, 843 cycles
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

FLIGHT CREW REPORTED HEARING A "RUMBLING" NOISE ACCOMPANIED BY VIBRATION DURING DESCENT FROM FL280. FOLLOWING AN UNEVENTFUL LANDING, POST-FLIGHT INSPECTION REVEALED THE FAN ROTOR WAS DIFFICULT TO ROTATE BY HAND. SUBSEQUENT BORESCOPE INSPECTION OF ENGINE SERIAL NUMBER (ESN) 290133'S COMPRESSOR SECTION REVEALED ONE MISSING INTERMEDIATE PRESSURE COMPRESSOR (IPC) ROTOR BLADE. ESN 290133 WAS THEN REMOVED FROM THE AIRCRAFT AND SHIPPED TO THE REPAIR STATION FOR DISASSEMBLY, INVESTIGATION, AND REPAIR. DISASSEMBLY OF ESN 290133 CONFIRMED ONE MISSING IPC ROTOR BLADE. ADJACENT FAN STATOR VANES JUST FORWARD OF THE IPC ROTOR EXHIBITED TRAILING-EDGE DAMAGE. INSPECTION OF THE IPC STATOR VANES AND HIGH PRESSURE COMPRESSOR ROTOR REVEALED NO DAMAGE, INDICATING THE LIBERATED IPC BLADE DID NOT ENTER THE ENGINE CORE.

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