Service difficulty report · Flex Hose · Lear 45LEAR

Difficulty date
November 1, 2013
Submitted
November 1, 2013
Operation
General aviation
Filed by
WTXR173J
West Star Aviation, LLC
Aircraft
N659AT
Make and model
Lear 45LEAR
Aircraft serial
136
Aircraft time
3,959 hours, 3,121 cycles
Part
Flex Hose
Part number
53A1101101
Part serial
0026
Condition
Deformed
Location
Zone 100
Stage of operation
IN
How discovered
V
Nature of condition
K
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING INSPECTION, FUSELAGE FUEL TANK TO WING TRANSFER FUEL FLEX HOSE LOCATED IN THE LOWER CENTER SECTION OF WING WAS DISCOVERED TO BE LEAKING FUEL. FLEX HOSE REMOVED AND ON INSPECTION, DISCOVERED THAT ON THE INSIDE OF THE RIGID PART OF THE FLEX HOSE WHERE THE BRACKET IS WELDED TO THE RIGID LINE, THERE WAS EVIDENCE OF BURN THROUGH THE RIGID LINE WHICH TYPICALLY OCCURS DURING WELDING. A NEW PART WAS INSPECTED BEFORE INSTALLATION AND IT SHOWED EVIDENCE OF THE SAME PROBLEM. PART REJECTED AS WELL.