Service difficulty report · Muffler · Lear 45LEAR

Difficulty date
August 6, 2020
Submitted
August 13, 2020
Operation
Air carrier
Aircraft
N605BX
Make and model
Lear 45LEAR
Aircraft serial
452004
Aircraft time
7,258 hours, 5,971 cycles
Part
Muffler
Part number
12945096001
Condition
Split
Location
Cockpit Air
Part time
7,258 hours, 5,971 cycles
Stage of operation
CR
How discovered
O
Nature of condition
J
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

CREW OBSERVED A GRADUAL INCREASE IN CABIN ALTITUDE RATE FOLLOWED BY A SLIGHT INCREASE IN CABIN ALTITUDE WHILE CRUISING AT FL450. AS A PRECAUTION, CREW BEGAN PLANNING TO DIVERT TO THE NEAREST AIRPORT ALONG THE ROUTE OF FLIGHT IN THE EVENT OF FURTHER ESCALATION. ATC WAS SUBSEQUENTLY NOTIFIED AND A LOWER ALTITUDE WAS REQUESTED. AS INSTRUCTED, CREW BEGAN A DESCENT TO FL390.SECONDS LATER, CABIN ALTITUDE RATE BEGAN RISING RAPIDLY AND A CABIN ALTITUDE MESSAGE WAS OBSERVED ON THE EICAS. WHILE IN THE DESCENT, AND AS CHECKLIST PROCEDURES WERE BEING COMPLETED, THE EICAS MESSAGE FOR CABIN ALTITUDE EXTINGUISHED AND DIDN’T RETURN FOR THE REMAINDER OF THE FLIGHT. THE CREW ALSO OBSERVED THE AIR NOISE IN CABIN AND COCKPIT WERE LOUDER THAN NORMAL. MAINTENANCE PERFORMED A PHYSICAL INSPECTION OF AIRCRAFT PRESSURIZATION AND BLEED AIR SUPPLY COMPONENTS. THE MECHANIC FOUND THAT THE COCKPIT ENVIRONMENTAL CONTROL SYSTEM MUFFLER HAD A SIGNIFICANT LEAK FROM A SPLIT IN THE MUFFLER. A NEW MUFFLER ASSEMBLY WAS INSTALLED AND SUBSEQUENT LEAK AND OPERATIONAL CHECKS WERE NORMAL.