Service difficulty report · Manifold · Cirrus SR22

Difficulty date
April 6, 2016
Submitted
April 6, 2016
Operation
General aviation
Filed by
YD5R855Y
Cirrus Design Corporation
Aircraft
N545WT
Make and model
Cirrus SR22
Aircraft serial
3422
Aircraft time
474 hours
Engine
Cont IO550N
Engine time
474 hours
Part
Manifold
Part number
ETISR22100
Part serial
ILH150002
Condition
Cracked
Location
Exhaust
Part time
474 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

CRACK IN A WELD ATTACHING AN EXHAUST DUCT TO THE RT WASTE GATE. THIS ACFT HAS AN ENGINE THAT WAS MODIFIED BY STC SE10589SC AND INSTALLED ON THE ACFT UNDER SA10588SC. PAST EXPERIENCE ON MULTIPLE ACFT HAS SHOWN THAT THIS VERSION OF THE EXHAUST ASSEMBLY IS PRONE TO CRACKING IN THIS AREA AND CAN LEAD TO A SIGNIFICANT FAILURE UP TO COMPLETE SEPARATION OF THE EXHAUST PIPE FROM THE ASSEMBLY. THIS CONDITION WOULD ALLOW A SIGNIFICANT AMOUNT OF HIGH TEMPERATURE EXHAUST TO ENTER THE COWLING AND RESULT IN A LOSS OF CONTROL OF THE RIGHT TURBO. I WILL EMAIL ANOTHER PHOTO OF AN UNRELATED ACFT IN WHICH THIS SEPARATION HAS OCCURRED.

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