Service difficulty report · Door Sill · Airbus BD5001A11

Difficulty date
September 20, 2024
Submitted
September 24, 2024
Operation
Air carrier
Aircraft
N3085J
Make and model
Airbus BD5001A11
Aircraft serial
55132
Aircraft time
7,920 hours, 3,024 cycles
Part
Door Sill
Condition
Corroded
Location
Zone 100
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING HEAVY MAINTENANCE: FUSELAGE / AFT FUSELAGE / AFT CARGO COMPARTMENT / DOOR SILL / CORROSION - PERMANENT REPAIR; REFERENCES: /1/ AIRBUS CANADA REO-500-53-61-1363 /2/ AIRBUS CANADA GREO-500-53-21-121 REV. E /3/ YMX NON-ROUTINE A49079-1025. DESCRIPTION: DURING THE CURRENT (07/2024) C1 CHECK FOR A/C N3085J (MSN 55132) AT YMX, AVIANOR REPORTED 2 AREAS OF CORROSION AFFECTING THE AFT CARGO DOOR SILL (P/N: C01343028-103). THE CORROSION WAS REMOVED BY BLENDING AND THE MRT WAS MEASURED TO BE 0.042”. THE MRT VALUES WERE EVALUATED AGAINST REF /2/ GREO AND WERE DECLARED OUT OF LIMITS. REFER TO REF /3/ YMX NR FOR DAMAGE DETAILS. AVIANOR CONTACTED AIRBUS CANADA FOR REPAIR INSTRUCTIONS. AIRBUS CANADA PROVIDED REF /1/ REO WHICH REQUIRED MODIFICATION OF THE NEW SILL FOR INSTALLATION. THE REPAIR CONSISTED OF MODIFYING THE NEW SILL, AND MANUFACTURING/INSTALLING A SPLICE AND A SHIM WITH ADDITIONAL FASTENERS AND SURFACE PROTECTION. THESE INSTRUCTIONS ARE APPROVED PER REF /1/ REO AS PERMANENT WITH POST REPAIR INSPECTIONS REQUIRED. EC AC24-984-01 ACCOMPLISHES PERMANENT REPAIR INSTRUCTIONS PER THE REF /1/ REO WITHOUT DEVIATIONS. EC AC24-984-02 IS ISSUED TO TRACK THE POST REPAIR INSPECTIONS IN ACCORDANCE WITH REF /1/ REO (METHOD: DET, THRESHOLD: 30,000FC/58,500FH FROM REPAIR EMBODIMENT & INTERVAL: 22,500FC/43,875FH). SUBSTANTIATION: THIS PERMANENT REPAIR IS APPROVED PER REF /1/ REO AND IS CLASSIFIED AS MAJOR. (E/C: AC24-984-01)

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